DIY: T/R Interface for Hallicrafters HT-44 & SX-117 (Updated)
If you’re running vintage "twins" like the Hallicrafters SX-117 receiver and HT-44 transmitter, you know the challenge of managing antenna switching and receiver muting. While these rigs were designed to work together, a robust external T/R (Transmit/Receive) relay is the best way to protect your receiver’s front-end and provide a seamless operating experience.
This project covers a "fail-safe" design that handles RF switching and receiver muting in one shielded enclosure. This DIY design uses an external RF relay for your antenna and utilizes the HT-44’s internal circuitry to automatically mute the SX-117.
The Design Strategy
We are using a HiLetgo 12V 1-Channel Relay Module. Unlike a bare relay, this module is opto-isolated. This means it only draws a tiny amount of current from the HT-44's vintage internal contacts, ensuring they stay clean and arc-free for years to come.
Parts List
- Relay: HiLetgo 12V 1-Channel Relay Module (with High/Low trigger jumper).
- Plug: Amphenol 86-PM11 (11-Pin Control Plug).
- Wire: 22 AWG Stranded hookup wire.
- Connectors: 1x SO-239 (Antenna), 2x RCA Phono Jacks (RX/TX).
- Enclosure: Small shielded project box.
Step 1: Configure the Relay Module
Before wiring, locate the 3-pin jumper on the HiLetgo board labeled "High/Low." Move the jumper to the "L" (Low) position. This ensures the relay triggers when the HT-44 pulls the signal to ground.
Step 2: The Control Wiring (11-Pin Plug)
We are tapping directly into the HT-44’s Control Outlet for power and switching. No external "wall-wart" power supply is needed!
| HT-44 Pin | Destination | Function |
|---|---|---|
| Pin 3 | Module DC+ | +12.6V Power |
| Pin 11 | Module DC- | Ground |
| Pin 1 | Module IN | Switched Keying Signal |
| Pin 9 | SX-117 REC STBY Lug | Muting Loop Path A |
| Pin 10 | SX-117 GND Lug | Muting Loop Path B |
Step 3: RF Connections (The "Business End")
Wire the blue screw terminals on the relay module to your RF jacks:
- Center (COM): To the Antenna (SO-239).
- Normally Closed (NC): To the SX-117 ANT jack.
- Normally Open (NO): To the HT-44 ANT jack.
Station Interconnect Diagram (ASCII)
+-------------------------------------------------------+
| HT-44 TO SX-117 INTERFACE SCHEMATIC |
+-------------------------------------------------------+
| | |
[HT-44 P3] [HT-44 P11] [HT-44 P1]
(+12V) (GND) (KEYED)
| | |
+-----V-----------------V-----------------V-----+
| HILETGO RELAY MODULE (SET L) |
| [DC+] [DC-] [IN] |
+-----------------------|-----------------------+
|
+-------(NC)----------(COM)----------(NO)-------+
| | | | |
[SX-117 ANT] | [ANTENNA] | [HT-44 TX]
| |
+-------[SHIELD]--------+
+-------------------------------------------------------+
| AUTOMATIC RECEIVER MUTING LOOP |
+-------------------------------------------------------+
[HT-44 PIN 9] <-------------------> [SX-117 REC STBY]
[HT-44 PIN 10] <-------------------> [SX-117 GND LUG]
How it Works
- On Receive: The relay is relaxed. Your antenna is physically connected to the SX-117. Pins 9 and 10 of the HT-44 are "shorted" internally, providing the ground path the SX-117 needs to stay active.
- On Transmit: As soon as you hit the PTT or VOX, the HT-44 pulls Pin 1 to ground. The relay module clicks instantly, moving the antenna to the HT-44. Simultaneously, the HT-44 "breaks" the connection between Pins 9 and 10, which ungrounds the SX-117's standby lug and silences the receiver.
Final Bench Tip
When soldering the 11-pin Amphenol plug, use 22 AWG stranded wire and apply a small piece of heat-shrink tubing over each pin. These pins are close together, and a single "whisker" of wire can short out your 12V rail!
73, and see you on the air with the "Twins!"
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